A look at India’s JK Tyre — Chairman stresses technology and social responsibility
Singhania, 69, and his elder brother started JK Tyre in 1974. The company operates seven tire plants in India that can produce close to 27 million passenger, light truck, truck/bus, farm and OTR tires annually.
In 2008, the company acquired Mexican tire manufacturer CIA Hulera Tornel. Its three plants have the capacity to produce nearly 8 million tires annually, including 5.5 million radial passenger tires. Total sales are expected to reach $1.7 billion in fiscal 2016.
Under the younger Singhania’s leadership, JK Tyre pioneered radial technology in India beginning in 1977. He also established six state-of-the-art research and development centers, five in India and one in Mexico.
Technology is the key to the company’s growth, according to Singhania.
“Since we entered this business, the biggest change, to my mind, has been the advancement in technology in everything we do. It starts with manufacturing, producing or putting the tire together with highly automated equipment, practically untouched by human hand, more or less. That kind of automation is all technology.
“Then you move on to sell these products. Again, a large amount of technology is at work. Everything is today accessible on your handheld devices. We are billing our customers and keeping track of the sales data on handheld devices.
“Then you move on to the movement of goods. Logistics management is high technology at work. You spot where the truck is, you spot each SKU with the barcoding, etc.
“IT (information technology), computers, B2B interaction, e-commerce – they are all needed to manage the company,” he says. “Technology intervention continues to be a game changer, which is making a huge difference in everything we are doing across business in this era.”
Another big change in the company over the years has been the “greening” of not only its manufacturing processes and plants, but also its products.
“Our products have been greened in the sense that now, most of our car tires are running on silica-based compounds and, therefore, have low rolling resistance,” says Singhania. “We also are working on substituting petroleum oils and other petrol items with nanoparticle and biodegradable materials
“Greening the processes involves power conservation and power management. We are using more renewable energy when we can, whether it be solar or wind. We also have started conserving water and other energy. For instance, a number of our plants have zero water discharge — not a drop of water leaves the plant.”
JK Tyre also is “greening the environment.” That involves planting trees around all the plants. More than 160,000 trees have been planted as part of what Singhania calls a “sustainable forestation” program.
Radial vs. bias
JK Tyre has been at the forefront of radializing tire production in India. That includes truck and bus tires.
“We take some credit for bringing the change in because we began producing passenger and truck radials back in ‘77,” says Singhania. “The passenger tire market is almost 100% radialized in India now. And truck and bus radials are 35% to 40% radialized today; within the next two years, it will be 65% radialized.”
To that end, JK Tyre is spending more than $200 million to expand radial production at its Chennai plant in southern India.
Singhania says convincing consumers to buy the technologically superior but more expensive radial tires instead of bias tires was difficult.
“I remember they ridiculed us at first. They said, ‘What is this steel hoop? How is it going to give me more mileage? How will it ensure a better ride? How will it ensure better turning and braking?’ You had to change the mind set of people apart from simply educating them. And we have done a lot of that work. At the end of the day, if you have been able to create a market for a new product, it is a very rewarding experience.”
What the future holds
JK Tyre wants to make more of an impact in the U.S. as it continues to expand into other countries. But it wants to concentrate on emerging markets first.
“We have identified three emerging markets for us,” says Singhania. “Latin America is one of them. So is Southeast Asia, countries like Myanmar, The Philippines, Thailand and Indonesia. And Africa. We are looking for opportunities in all these areas. If and when they come up we will do something about it, either acquire a plant or set up a Greenfield facility, depending on the opportunity.
“We tried hard in China, but I must say, we couldn’t succeed. I have gone there at least 20 times, and have personally seen 45 plants. And we negotiated, did due diligence on two or three companies. It didn’t work out. Finally, I mentally gave up and said ‘Forget China. Let’s go to other low-cost countries in Southeast Asia.’
Becoming the largest and most profitable tire company in India also is a goal. In addition to increasing production capacity to serve the domestic replacement market, JK Tyre supplies tires to vehicle manufacturers. In the most recent J.D. Power Asia Pacific Study, it was ranked No. 1 in original equipment tire customer satisfaction. Along the way, Singhania wants to take care of his employees, something his grandfather believed was essential when running a business.
“Three years back, we started a university that is involved with technical education in terms of science and engineering for our workers.
“On the grass roots level, we have been involved with illiteracy. We find that particularly, women are the biggest victims of illiteracy. We have a program for adult literacy and have been able to help almost 60,000 women across our plants to get basic literacy, basic knowledge of the three ‘Rs.’ We’ve also extended it in one of the jails in south India, educating the jail inmates. Their criminal tendencies come from a lack of education.
“In the field of healthcare, we run clinics all over the country, and we also run a major hospital in Delhi, which is a multidisciplinary hospital. We set it up about 16 years ago. Apart from running this hospital, we have healthcare programs across our plants, where we conduct medical camps for eye care and general checkups.”
JK Tyre also sponsors self-help groups for women and motorsports involvement for children who show an aptitude for racing.
“You must do all that is possible to improve their quality of life through healthcare, education, sports, etc.,” says Singhania. “It is ongoing.” ■
10 plants, 100 countries: JK Tyre’s radial production is on the rise
JK Tyre & Industries Ltd. oversees 10 tire plants: seven in India and three in Mexico. Four of the plants produce radial passenger tires.
Tire production in India
- Jaykaygram, Rajasthan (bias truck, light truck and farm)
- Banmore, Madhya Pradesh (radial passenger and light truck; bias truck and farm)
- Chennai (radial passenger, light truck, truck and bus)
- Mysore (truck and bus radials)
- Mysore (light truck and farm radials)
- Mysore (giant OTR)
- Laksar (TBR; bias motorcycle and scooter)
Tire production in Mexico
- Mexico City (bias truck, light truck, farm and industrial)
- Tultitlan (radial passenger, light truck)
- Tacuba (radial passenger and light truck)
The company’s tire brands – JK Tyre, Vikrant and Tornel — are sold in more than 100 countries worldwide, including the U.S., and across six continents.
SOURCE: MODERN TIRE DEALER